ReliaSoft Reliability Software, Training and Consulting Services

 
 

See a worldwide directory. Reliability Software

ReliaSoft > Software > Weibull++ 7 > Case Studies > Case 6

Weibull++ 7 Case Studies

 


Case Study 6 - Factory Equipment Failure Log

Software Used: 
Weibull++ 7


Background
A manufacturer is tracking the failures occurring in the product line. When a failure occurs in a machine, the time of occurrence and the time of repair are recorded for the machine and the parts that failed. Using Weibull++’s Event Log, determine the failure and repair distributions.

Experiment and Data
The machines operate 8 a.m. to 5 p.m. Monday through Friday. The time of occurrence and time of repair for the machine and parts that failed are shown in the following table.

Machine Failure/
Event
System Failed System Restored Part Responsible
Date Time Date Time Component Sub-Component
1 F 3/1/04 11:00 AM 3/5/04 9:00 AM Electric Saw Motor
1 F 4/1/04 2:30 PM 4/3/04 11:00 AM Conveyer Belt
1 E 5/3/04 9:00 AM 5/6/04 12:00 PM Lubrication Lubrication
1 F 8/3/04 3:30 PM 8/4/04 9:00 AM Electric Saw Blade
1 E 9/1/04 4:10 PM 9/2/04 4:00 PM Inspections Inspections
1 F 12/1/04 10:00 AM 12/2/04 3:00 PM Conveyer Wheels
1 F 1/4/05 12:30 PM 1/7/05 7:20 AM Hydraulic Arm Hydraulic Lines
1 F 2/1/05 4:00 PM 2/2/05 7:00 AM Hydraulic Arm Piston
1 F 3/7/05 4:15 PM 3/9/05 9:00 AM Conveyer Belt
1 F 4/5/05 4:30 PM 4/6/05 4:45 AM Electric Saw Blade
1 F 5/9/05 3:00 PM 5/11/05 10:00 AM Hydraulic Arm Motor
1 F 5/18/05 2:00 PM 5/19/05 12:30 PM Hydraulic Arm Hydraulic Lines
1 F 6/2/05 1:00 PM 6/3/05 3:00 AM Electric Saw Blade
1 F 6/20/05 11:00 AM 6/22/05 2:15 AM Hydraulic Arm Hydraulic Lines
2 F 2/4/04 9:00 AM 2/5/04 9:00 AM Hydraulic Arm Piston
2 F 3/8/04 9:00 AM 3/9/04 11:00 AM Electric Saw Motor
2 F 4/5/04 11:00 AM 4/6/04 10:00 AM Hydraulic Arm Arm
2 F 4/14/04 2:00 PM 4/16/04 2:30 AM Hydraulic Arm Hydraulic Lines
2 F 6/7/04 1:00 PM 6/9/04 2:00 AM Hydraulic Arm Piston
2 F 7/23/04 4:15 PM 7/25/04 3:15 AM Electric Saw Motor
2 F 8/23/04 3:00 PM 8/25/04 3:30 AM Conveyer Belt
2 E 9/27/04 9:20 AM 9/27/04 3:15 PM Cleaning Cleaning
2 F 11/8/04 11:00 AM 11/9/04 9:15 AM Hydraulic Arm Motor
2 F 1/25/05 10:00 AM 1/26/05 2:45 AM Electric Saw Blade
2 F 2/3/05 10:00 AM 2/3/05 3:20 PM Conveyer Wheels
2 F 4/23/05 12:00 PM 3/25/05 4:00 AM Conveyer Belt
2 E 4/28/05 10:45 AM 3/29/05 12:00 PM Lubrication Lubrication
2 F 5/10/05 3:00 PM 5/11/05 10:15 AM Electric Saw Motor
2 E 5/23/05 4:00 PM 5/24/05 9:45 AM Unrelated Shutdown Unrelated Shutdown
2 F 6/1/05 4:30 PM 6/4/05 10:00 AM Electric Saw Blade
2 F 6/7/05 3:15 PM 6/8/05 4:00 AM Hydraulic Arm Motor
2 F 6/21/05 9:30 AM 6/21/05 11:00 AM Hydraulic Arm Arm

Analysis
Step 1:
Using the New Project Wizard in Weibull++ 7, select to create an Event Log Folio, as shown next.

New Project Wizard

Step 2: On the Other page of the Event Log Folio Control Panel, select the Allow System column option, which allows you to identify the system that experienced each event. Enter the data from Table 1 into the Data Sheet, as shown next.

Event Log Data Sheet: Click to Enlarge
[Click to Enlarge]

Step 3: On the Main page of the Control Panel, select M-1 from the System drop-down menu. Enter January 1, 2004 for the Start Date and 8 AM for the Start Time. Enter June 24, 2005 for the End Date and 5 PM for the End Time. Make sure that the System is New on Start Date option is selected so the system will be considered new at the start of the analysis period. The System area on the Main page of the Control Panel will look like the one shown next.

System Area, which allows you to enter a start and end date and time for the system you selected from the System drop-down menu
 

Step 4: Repeat the previous step for the M-2 system using the same data.

Step 5: Set the shift pattern in the Shift Pattern window, as shown next.

Shift Pattern Window

Step 6: Calculate the failure and repair distributions for the data set then click to display the results in the Results Panel, as shown next.

Results Panel: Click to Enlarge
[Click to Enlarge]

 

 *Weibull++ Home
  *New in Version 7
  *Overview
    *Flyer (*.pdf)
  *Features
    *Brochure (*.pdf)
  *Demo
  *Updates
  *Register/Activate

  *Testimonials
 *Software Home
  *Order/Pricing
  *License Options
  *Maintenance
  *Support
  *Training
  *Testimonials
  *Software Users
 *Other Versions
  *Weibull++ 6
  *Weibull++ DE
  Weibull++ iav

  *Weibull++ MT

 

[Home]   [Software]   [Training]   [Consulting]   [Resources]   [Corporate]   [Search]   [Site Map]   [weibull.com]

ReliaSoft is a registered trademark of ReliaSoft Corporation in the United States and other countries.
Contact: Worldwide Office Numbers

LEGAL [Terms of Use] [Linking Guidelines]
[On-Line Privacy Statement]

Add RSS Feeds

Copyright ©1992-2008 ReliaSoft Corporation, All Rights Reserved

Contact Webmaster